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Golden 24 hours principle                            ----all the responses should be done within 24 hours!Step.1    Order Step.2    DFMEA  Step.3    Tooling BOM Form Step.4    Tooling 2D DrawingStep.5    Cutting Tooling Notice Step.6    Weekly Report Step.7    Tooling  3D drawing Step.8    Dimension Report of T1 sampleStep.9    Packing Information Step.10  CDStep.11  3000 cycles testing for tooling ejecting systemStep.12  Plastic Mould Operation Manual 

Step.1 Order1. Confirm Order2. Issuer PI3. Provide Engineers with part drawings   and special requirements

Step.2   DFMEADFMEA(Design Failure Mode & Effect Analysis ) should be prepared before the 2D tooling design ,which should include P/L, Gate location, Ejector pins and the basic structure of tooling as well as the comments for any parts design defects.  This is a good way to save much time and cost for tooling design and fabrication.

DFMEA REPORT SHOW

DFMEA REPORT SHOW 

BOM Form Longxiang Group Limited Mold information Longxiang Project No 　 Basic information 　 Mold basic information 　 Project No. 　 Mold base brand 　 　 Mold base level 　 Customer  　 Core  Mateiral 　 Cavity Mateiral 　 3D product drawing File name 　 Hardness 　 Hardness 　 Received date 　 A/B PLATE 　 A/B PLATE 　 2D product drawing File name 　 Insert 　 Insert 　 Received date 　 Cavity insert Mateiral 　 　 Hardness 　 Cavity 　 Slider 　 plastic material Model no. 　 Lift 　 Supplier 　 Wear plate material 　 Wedge material 　 Color 　 Ejector Quantity 　 Oil cylinder Brand  　 Shrinkage rate 　 Pluger 　 Quantity 　 Surface treatment Cavity 　 Lead pin LKM  　 Ejector pin LKM  　 Core 　 Mold Life 　 Hasco  　 Hasco  　 Slider 　 Tolerance 　 DME 　 DME 　 Lift 　 Standard 　 Cooling system Diameter 　 　 　 　 Unit(inch/mm) 　 Lead time 　 Model 　 　 　 　 Mold size 　 plug 　 　 　 　 Mold weight 　 Jiffy connector 　 　 　 　 　 Injection machine requirement 　 　 Gate 　 Insulated sheet 　 Sprue radius 　 Flange diameter 　 Runner plate 　 Venting  　 Knockout hole 　 Ejector quantity 　 Eyeblot plate 　 Jaw 　 Ejector space 　 K-O Space 　 Side Lock 　 Taper Lock 　 Injection machine style 　 Slider location Slide retainer Spring Plunger Slider drive Mechanical  Oil cylinder Open stroke 　 Max mold height 　 　 　 　 　 　 　 　 Space between tie bars(W×H) 　 　 Hot runner system 　 　 Other requirement 　 Brand 　 Logo 　 Hot nozzel 　 Hot nozzel quantity 　 　 Date code 　 Hot runner plate 　 Junction box  　 　 Slide Retainer 　 　 　 　 　 　 　 　 Counter 　 　 　 　 　 　 　 　 　 Remark 　 　 　

Tooling 2D drawing

Cutting Tooling Noticd  Cutting Tooling Steel Notice  P.O                    Tooling No. Resin                 Color        Shrinkage Rate            Tooling core   Surface of Cav.             Surface of Core             Full Name of 2D Drawing        Full Name of 3D Drawing                  Date for 2d Generating   Date for 3d Generating   Date for GA generating       Longxiang T1 Date  PO --- LXGL---- PE black  3% P20 Sand Blast Sand Blast G G 2018/1/12 2018/1/14 2018/1/22 2018/3/17 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 Remark:        1.The information above is for tooling fabrication, please carefully check it in order to avoid any mistakes.       2.The inner T1 date marked is only available for Longxiang's inner system, the T1 date for customers will be extended          five days based on our inner T1 date.       3.We will treat your approval for all of information above in case we don't get your comments within 3 days. Prepared by(编写）: Joyce Cheng proofreading(核对）:   Issued date（动工日期）: 2018/1/23

Weekly Report 　 　 　 　 　 　 　 　 Project Name: LXGL182 　 P.O.Date: 2-Apr-18 　 T1 Date: 30-Apr-18 　 Report Date: 2-Apr-17 　 　 　 　 　 This is a weekly basis report which will be submitted by Tuesday each week for your kind visibility and reference. Process 　 　 　 　 　 　 　 Drawing Approval 2D图 Schedule 　 　 　 Actual status Detailed Mold and 3D Accessories Drawing 3D模图 Schedule 实际完成状况 　 Actual status Purchase of Steel 订购钢材 Schedule 实际完成状况 　 Actual status Purchase of Mold Base  订购模柸 Schedule 实际完成状况 　 Actual status Purchase of Hot Runner 订购热流道 Schedule 实际完成状况 　 Actual status CNC Programming CNC  Schedule 　 　 　 Actual status Cavity 前模 Rough Machining 粗加工 Schedule 　 　 　 Actual status 　 　 Electrode铜公 Schedule 　 　 　 Actual status 　 　 Heat Treatment热处理 Schedule 　 　 　 Actual status 　 　 Precising Machining cavity前模精加工 Schedule 　 　 　 Actual status 　 　 EDM/WC machining 放电 Schedule 　 　 　 Actual status 　 　 Wire-cutting 线割 Schedule 　 　 实际完成状况 Actual status Core 后模 Rough Machining 粗加工 Schedule 　 　 　 Actual status 　 　 Electrode铜公 Schedule 　 　 　 Actual status 　 　 Heat Treatment热处理 Schedule 　 　 　 Actual status 　 　 Precising Machining core 后模精加工 Schedule 　 　 　 Actual status 　 　 EDM/WC machining 放电 Schedule 　 　 　 Actual status 　 　 Wire-cutting 线割 Schedule 　 　 实际完成状况 Actual status Mold base machining 加工模柸 Schedule 　 　 　 Actual status Ejector System 顶出 Schedule 　 　 　 Actual status Injection System 进胶 Schedule 　 　 　 Actual status Cooling System 运水 Schedule 　 　 　 Actual status Polishing 　 抛光 Schedule 　 　 　 Actual status Fitting and Mold Assembly 装模 Schedule 　 　 　 Actual status T1 Trial 　 T1试模 Schedule 实际完成状况 　 Actual status First Article Test (before Texturing) Schedule 实际完成状况 　 Actual status

3D drawing

Dimension Report of T1

Packing Information

CDContents:          1.  Tooling  2D            2.  Tooling 3D          3.  Dimension Report          4.  Photograph          5.  Video

3000 cycles testing for tooling ejecting system