Golden 24 hours principle ----all the responses should be done within 24 hours!Step.1 Order Step.2 DFMEA Step.3 Tooling BOM Form Step.4 Tooling 2D DrawingStep.5 Cutting Tooling Notice Step.6 Weekly Report Step.7 Tooling 3D drawing Step.8 Dimension Report of T1 sampleStep.9 Packing Information Step.10 CDStep.11 3000 cycles testing for tooling ejecting systemStep.12 Plastic Mould Operation Manual
Step.1 Order1. Confirm Order2. Issuer PI3. Provide Engineers with part drawings and special requirements
Step.2 DFMEADFMEA(Design Failure Mode & Effect Analysis ) should be prepared before the 2D tooling design ,which should include P/L, Gate location, Ejector pins and the basic structure of tooling as well as the comments for any parts design defects. This is a good way to save much time and cost for tooling design and fabrication.
DFMEA REPORT SHOW
DFMEA REPORT SHOW
BOM Form Longxiang Group Limited Mold information Longxiang Project No Basic information Mold basic information Project No. Mold base brand Mold base level Customer Core Mateiral Cavity Mateiral 3D product drawing File name Hardness Hardness Received date A/B PLATE A/B PLATE 2D product drawing File name Insert Insert Received date Cavity insert Mateiral Hardness Cavity Slider plastic material Model no. Lift Supplier Wear plate material Wedge material Color Ejector Quantity Oil cylinder Brand Shrinkage rate Pluger Quantity Surface treatment Cavity Lead pin LKM Ejector pin LKM Core Mold Life Hasco Hasco Slider Tolerance DME DME Lift Standard Cooling system Diameter Unit(inch/mm) Lead time Model Mold size plug Mold weight Jiffy connector Injection machine requirement Gate Insulated sheet Sprue radius Flange diameter Runner plate Venting Knockout hole Ejector quantity Eyeblot plate Jaw Ejector space K-O Space Side Lock Taper Lock Injection machine style Slider location Slide retainer Spring Plunger Slider drive Mechanical Oil cylinder Open stroke Max mold height Space between tie bars(W×H) Hot runner system Other requirement Brand Logo Hot nozzel Hot nozzel quantity Date code Hot runner plate Junction box Slide Retainer Counter Remark
Tooling 2D drawing
Cutting Tooling Noticd Cutting Tooling Steel Notice P.O Tooling No. Resin Color Shrinkage Rate Tooling core Surface of Cav. Surface of Core Full Name of 2D Drawing Full Name of 3D Drawing Date for 2d Generating Date for 3d Generating Date for GA generating Longxiang T1 Date PO --- LXGL---- PE black 3% P20 Sand Blast Sand Blast G G 2018/1/12 2018/1/14 2018/1/22 2018/3/17 Remark: 1.The information above is for tooling fabrication, please carefully check it in order to avoid any mistakes. 2.The inner T1 date marked is only available for Longxiang's inner system, the T1 date for customers will be extended five days based on our inner T1 date. 3.We will treat your approval for all of information above in case we don't get your comments within 3 days. Prepared by(编写）: Joyce Cheng proofreading(核对）: Issued date（动工日期）: 2018/1/23
Weekly Report Project Name: LXGL182 P.O.Date: 2-Apr-18 T1 Date: 30-Apr-18 Report Date: 2-Apr-17 This is a weekly basis report which will be submitted by Tuesday each week for your kind visibility and reference. Process Drawing Approval 2D图 Schedule Actual status Detailed Mold and 3D Accessories Drawing 3D模图 Schedule 实际完成状况 Actual status Purchase of Steel 订购钢材 Schedule 实际完成状况 Actual status Purchase of Mold Base 订购模柸 Schedule 实际完成状况 Actual status Purchase of Hot Runner 订购热流道 Schedule 实际完成状况 Actual status CNC Programming CNC Schedule Actual status Cavity 前模 Rough Machining 粗加工 Schedule Actual status Electrode铜公 Schedule Actual status Heat Treatment热处理 Schedule Actual status Precising Machining cavity前模精加工 Schedule Actual status EDM/WC machining 放电 Schedule Actual status Wire-cutting 线割 Schedule 实际完成状况 Actual status Core 后模 Rough Machining 粗加工 Schedule Actual status Electrode铜公 Schedule Actual status Heat Treatment热处理 Schedule Actual status Precising Machining core 后模精加工 Schedule Actual status EDM/WC machining 放电 Schedule Actual status Wire-cutting 线割 Schedule 实际完成状况 Actual status Mold base machining 加工模柸 Schedule Actual status Ejector System 顶出 Schedule Actual status Injection System 进胶 Schedule Actual status Cooling System 运水 Schedule Actual status Polishing 抛光 Schedule Actual status Fitting and Mold Assembly 装模 Schedule Actual status T1 Trial T1试模 Schedule 实际完成状况 Actual status First Article Test (before Texturing) Schedule 实际完成状况 Actual status
3D drawing
Dimension Report of T1
Packing Information
CDContents: 1. Tooling 2D 2. Tooling 3D 3. Dimension Report 4. Photograph 5. Video
3000 cycles testing for tooling ejecting system